brake drum coal forge

21 thoughts on “ Building A Coal Forge ” xorpunk says: August 11, 2012 at 6:26 am forging is an art.. good luck making anything even with a proper setup. What i mean is that the brake drum is bolted to … It consists of a firepot, to hold the fire, a work surface, and a blower. The most important thing is your air supply. Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. As you can see I cut the hole in the front. Brake drum forges vary with the diameter of the brake drum. For any projects of decent size you should have a coal depth of roughly 7." A functioning used coal forge will start at $400. Homemade coal-fired forge constructed from a surplus brake drum, steel channel, and square tubing. I spent many happy hours in my youth turning out dozens of leaf blade throwers hammered out of hydraulic lifters with a f… Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. Welded blacksmithing coal firepot is use to forge the hammers, punches, tongs and other metal working operations. The most difficult thing here is to connect the pipes together and connect the pipe to the drum brake. I used 2″ black pipe fittings (which Lowes nor Home Depot in my city carry), so I ordered them all off of Amazon. E-mail any questions or comments to blacksmithing4beginners@gmail.com and I will try to cover any topics you might be interested in knowing more about. Firepots can be installed into masonry or steel forges, and many models are suitable for farrier work. Coal Forge Plans I'm starting with coal forges because they're simpler to make. Best hob-up back yard coal forge I ever had was made from a semi truck brake drum - big heavy cast iron, hard to move but you weren't going to knock it over by mistake. You will need to decide what kind of fuel you will be using, with what type of forge you want to use. Bellows or blower -- a means for forcing air into the tuyere 3. A sliding door held on by a single screw pivot point also works and is easier to fabricate. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). Brake Drum Forge. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. The seed for Fiery Furnace Forge was sown in 2004. Coal forge firepots, however, are more suited to burning coke and have a thicker diameter to handle the intense heat of forging or welding with a coke fire. See you guys again soon! I build a nice forge out of square tube and 1/4″ plate, but have barely used it. A coal forge is essentially a large metal or clay pit that holds burning fuel and provides an air source to maintain extreme temperatures. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. 2″ black steel pipe nipples in 4.5″ length, A Little More On Brake Drum Forge Construction (With Trenton Tye), Quick Tip: How To Light a Coal Forge Quickly and Easily, Torbjörn Åhman Forges Bolt Tongs from 10mm Flat Bar. ... My first forge was built out of an old brake drum and my blower was a hair dryer… very high tech. Its a ford f350 brake drum attached to a cast iron pan with a few holes drilled for airflow from a hairdrier connected to a light dimmer for variable speed. Hello, I was given a brake drum yesterday in exchange for a box of cookies . I followed a path that I had read about on iforgeiron, then I modified it a little to suit what I had on hand. Choosing blacksmith forge parts from Centaur Forge will help you on your way to becoming more experienced. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. With my brake-drum forge, it seems like I almost have to leave the hair dryer blower on Low speed at all times. It’s possible to fabricate your own brake drum forge for less than $100. The hood is made of 14 and 16 gauges sheet metal and 3/16" x 2" x 2" angle iron, and of 1/8" x 1" inch flat stock and a 12" inch square piece of 1/8th inch plate. You're not concerning yourself with air-tightness and heat containment. Here is a step by step version of what I did to achieve a brake drum/55 gallon barrel drum combination that I have ZERO interest in upgrading from. Full size forges are usualy about 30" by 40" (750 x … Fire brick,coal,fan and knowledge are needed to build this device that dates back to egyptians. Blowers with a lot of pressure and CFM such as those from vacuum cleaners or leaf blowers will need an air control. A coal forge takes longer to bring up to a working temperature compared to gas. Centaur Forge offers a variety of models that can withstand the heat of coal forges, many of which come with fitted ash dumps for ease of use. A source of moving air, such as a fan or bellows, introduces additional air into the fire through t… About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. Brake drums are typically a cast iron rim with a pressed or formed in steel center of 1/8" plate. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. The forge was created using a brake drum, scrap tubing, some chicken wire and a small regulator that we happened to have on hand. Materials needed... 1. Basic Brake Drum Forge for Under $40. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). Saved by Will Kalif. . A rotor from the rear of a an all wheel disk car has about a 2-3" depression that that acts as a brake drum for the emergency brake setup -- This is what I use as a firepot and it works great, and it sits nicely 'in' my forge table without any mechanical fastening or welding -- just the lip of the rotor. A good medium-weight cross-peen hammer will make the sparks fly. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. The forge is what you’ll use to heat the metal that you’re working. This vertical pipe goes into the container where the coal is kept (labeled forge)t. In the case of this forge the container is the cowl of a lawn mower. ... is to put foot switch on fan motor to shut it off when I step away from forge so fire will die back some and reduce coal consumption, just … July 30, 2015. It in turn was replaced by the forge in my portable shop trailer. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. So, I’ve used several types of forges over the years. Images replaced September 1, 2018 from original 110 photos, restored and color corrected. With the help of hand crank blower you can perform your desired operation mentioned here. Brake Drum Forge. If you get fancy and fabricate a clinker breaker type gate a grate is not required. 012 2 inch plumbing parts to form tuyere. Your email address will not be published. Brake Drum Forge Make a forge out of a brake drum easy, cheap, and works like a champ Metal Projects Welding Projects Metal Crafts Brake Drum Forge Diy Forge Coal Forge Welding Shop Blacksmith Forge Homemade Tools I know that the brake drum is a bit to large for an optimas forge! The blower from this forge was used to build a new forge that was poorly designed and too small. Anyone else with a ghetto hair-dryer setup understand me on this one? Bottom blast coal forge A forge typically uses bituminous coal, industrial coke or charcoal as the fuel to heat metal. Current cost runs about $18 US. Good Deals, Tool Steel. Brake drum forges vary with the diameter of the brake drum. Most people who … Fittings also vary according to your budget (new or scrounged). Photo by Ryan Ridgway. Firepot or hearth -- a place where the burning fuel can be contained over or against the tuyere opening. Working with metal is incomplete without having a blacksmith forge to make the metal submit to your will! A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. Having your own DIY forge at home, you can have this liberty of treating the metal in any shape you want and make beautiful things out of it! Brake drum Forge build (step by step) pt1. They are connected by an old automobile brake drum (labeled fire pot). 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. You then want to connect the pipes together. The small scale hobbyist smith coal forge, with upgrades soon to come. Make sure you keep the piece within the coals; keep bits of charcoal below and above it, try to plug any holes. Then every student has a forge to take home. Dimensions and drawings of my latest semi-portable coal forge and steel sidedraft hood. I have a brake rotor attached to my piping which sits in the buttom of the drum. The firepot should be about 4-5 inches deep and can be made from an old brake drum. You will leave the trap door closed when your forge is lit up, and you can open it when you are done, to clean out all the fallen soot and coal. Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. This trap door remains closed while the forge is going and you open it up to clean out all the fallen soot and coal. A smoke shelf with a length from back wall of inside of hood to the front edge of the shelf is 4 inches long. A counter weighted ash dump is fabricated and hinged from the 3" pipe. The reason why brake drum forges don't overheat and melt out is because most of the surface is being air-cooled, since there are only coals on the inside of the drum. Remember to include your name, age, and state, so I can attribute the question to you. The brake drum of a car or truck is too small to make a forge hearth. Another kind of common backyard forge is made from a brake drum. Pictures of back yard forges that people have made for blacksmithing. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. Over thousands of years of forging, these devices have evolved in one form or another as the essential features of this type of forge: 1. When you work on a coal forge, you need to tender the fire, you need large amounts of coal around the fire, the chance of heating long or larger objects, not only poking the end of … The designs of these forges have varied over time, but whether the fuel is coal, coke or charcoal the basic design has remained the same. Technicaly the center of the forge and firepot is only about a foot square or less. Brake drum forge + 400 = forge welding? You'll want to build an ash gate and clinker braker. The drum brake is on top and the trap door is on the bottom. It must be strong enough to support the fire brick liner or packed clay which is the base for the fire. I just buy everything off Amazon because I don’t feel like putting over to some little plumbing store to not be able to locate the actual part among all the other crap laying around. ... forge, vise and hammer. We built our blacksmith forge out of a brake drum, 2… They also have tutorials on making your own charcoal (lot of work), but I had good success with Cowboy Charcoal from Walmart when I couldn't get the real deal. 10" to 16" (25 to 40cm) will work. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. The stand was welded together and the cheapest coal that we could find was purchased, and the forge was hooked up to the compressor and regulated to a slow but steady stream of air that kept the coals hot. There are many options. Lokomo anvil in use In art. This is over half the width of most drums. The brake drum was sourced from a local salvage yard for ten bucks. The blower shown is a little 120 CFM model I use on gas forges. Too small for use as a forge hearth, and too large for use as a firepot. The legs on the above drawing should be spread out more for stability. It is from a commercial fertilizer truck and is about 18-20 across by 10 - 12 deep. A pull made from heavy wire can be rigged so that you don't need to crawl under the forge to dump the ashes. The main objection against a brake drum forge is the lack of a table around it and the depth of the drum. I have several propane forges — none of which I really use now, unless I absolutely have to. You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through ( there is a lip on the brake drum). Rather than purchasing a forge, the hobbyist blacksmith can construct a coal forge from a discarded wheelbarrow. The drum I have left over from the JYH is 12" (30cm) diameter (inside) and about 6" (15cm) deep. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. Brake rotor forge build.... All pretty simple, ... 011 Bung and drum. June 7, 2013; Jim vonMosch; Opinion; brake drum, Coal, forge; What About Brake Drum Forges? You can make one from an old brake drum or scrap plate metal. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. Now you can do the math on what you’ll be out (money-wise) on getting a brake drum forge set up. We are going to make sure that we get a rise up so coal manegment will be easier! If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. See My first forge. Fuel. It consists of a firepot, to hold the fire, a work surface, and a blower. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. Jan 22, 2018 - Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. They start at around $500. Then I have the wire racks to hold the coal. The brake drum … Oct 18, 2018 - Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. Blacksmith’s Coal Firepot. Note that a brakedrum forge has almost no coal reserve and is only useful for small projects as a hobbiest or starter forge. Leave a comment Continue Reading Brake Drum Forges. Another kind of common backyard forge is made from a brake drum. Required fields are marked *, You may use these HTML tags and attributes:

. Basically, you want the brake drum at the top, with the trap door at the bottom. Floor flange (size to fit brake drum) 3. Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. Centaur Forge carries a wide selection. This should have a depression of about 3 or 4 inches (7.6 or 10.2 cm) in the center, and can be formed out of 12 or 16 gauge stainless steel, or 1/4 inch (10.2 cm) cold rolled steel plate. However, during the day a smith may burn as much as a bushel of coal. Used coal forges are also readily available. I’ve heard for some reason or other that the floor flange fitting (that will bolt up to the bottom of your firepot) is hard to find, even at plumbing suppliers. You can also take hours welding together a hood, creating a … and a 3" x 6" nipple. A brake drum forge is only suited to the production of amall things because of the limitations that are inherent in it - the biggest limitation is the diameter versus the depth. Read more. A good forge hearth requires much more room to support the coal and coke that is placed in and around the fire. B4B. To make an appointment to pick up orders call Tim Delsman 541-519-7755 or email Tim at mustangr@oregontrail.net Location of coal 2950 Church St. in Baker City, Oregon 97814. Brake Drum Forge. Read more. ... was attending a reenactment in Conyers, Georgia. You can have a simple coal forge up and ready in 20 minutes if you're in a hurry. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. They tempered it in their big coal forge, then heat treated it in a smaller propane forge. Why is that? In Dave’s video, he’s made a base out of an old antenna mast. The overall height of this forge is 53". This is all that is needed for a very small forge like a brake drum forge. 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. Brake Drum Coal Forge A typical smithy in Finland. If I don't leave it on, that coal/coke fire goes out FAST though. 013 It's all screwed up. New are not prohibitive but it all depends on your view point. A 17th-century painting from the school of Cornelis Gerritsz Decker of men around a forge The artist William Blake used the blacksmith as a motif in his own extensive mythology. A hair dryer, furnace blower, or any type of squirrel cage fan will work. A few are solid cast. Fittings will be a 2" heavy steam flange (about 5/8" thick), a 2" close nipple, a 2" x 6" long nipple, a 2 x 2 x 3" reducing T, See more ideas about Brake drum forge, Forging, Blacksmithing. NOTE: A grate should be made to reduce the amount of coal that falls into the tuyeer. During operation, fuel is placed in or on the hearth and ignited. The forge is what you’ll use to heat the metal that you’re working. If you were to wrap the outside in kaowool insulation, fill it up with oodles of charcoal, and hit it with a really good blower, then sure you could melt it. Brake drums are typically a cast iron rim with a pressed … Brake Drum (size as you feel appropriate) from local wrecking yard or neighbors unattended vehicle 2. The small scale hobbyist smith coal forge, with upgrades soon to come. I got the brake drum from my dads work. They are good for an entry level forge as you can build one without a lot of tools for relatively cheap and with parts you can mostly get off the shelf at a big box hardware store. Apr 14, 2016 - This video is part one in a series showing the building of my coal forge. You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through (there is a lip on the brake drum). They are attached by flattening the end of the tube, drilling or punching a 3/8" hole and bolting on with the bolts holding the flange to the brake drum "pot". The 3" piece is cut about 1/2" beyond the threads and the 2" x 6" has the threads cut off OR left on depending on the blower type. Some wheels are suitable for the same purpose. Brake drum forges are often built as a first project at many blacksmith schools and beginner workshops. B4B. Alot of folks are asking about brake drum forges, so i'm collecting the repeated answers here mastly in the form of photos of how to do it A basic coal forge is made up of a few basic parts, A fire pot, Which is made of stronger metal and is where the burning coal goes, in a brajke drum forge, this is the job the break drum does. I have a brake-drum forge and I use fancy hardwood lump charcoal gotten from walmart for about a dollar a pound. Brake Drum ForgeCoal ForgeBlacksmith ForgeWork ToolsBlacksmithingMetal WorkingDrumsPicturesWelding. Anything from a brake drum forge made yourself (if you have some welding experience and tools) to a factory-direct one from Centaur Forge, to building your own by hand will do. We have rounded up 8 effective and efficient homemade forge plans for you to work around metal freely and easily. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. This basic forge was built for under $40 with only two stops for materials and a build time of approx 10 minutes. One or two pieces of 1/2" (13mm) steel or stainless steel bar will sufice. The small scale hobbyist smith coal forge, with upgrades soon to come. The firepot should be about 4-5 inches deep and can be made from an old brake drum. Okay, that was a stupid pun. During this reenactment, I saw a traditional blacksmith working with a coal forge, hand-crank blower, and anvil. Buy Cheap Tool Steel Online, Part II. Here is the basics for Patricks new Forging area. It just works — that’s all there is to it. Good Deals, Tool Steel. Buy Cheap Tool Steel Online, Part II. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. The small scale hobbyist smith coal forge, with upgrades soon to come. There are a lot of brake drum forges kicking around out there. The two long nipples have one end sawn off or may be cut from a longer piece of pipe. T … I promised you a breakdown of the fittings I used. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. Keep in mind that most of these won’t mention anything about setting the brake drum down in a 55 gallon drum, but there is some good information that is worth reading. The little 1/30th HP shaded pole motor on the blower above can be controlled by a room lighting control. Fashion a metal pan or fire pit liner to fit over the walls of the brick box you have laid up. These are called coal forges and are no longer efficient. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. 3.8k. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. My main question is that if u look at the hole in the brake drum we need to put a bottom there so the coal have something to sit on. But think I haft to go with it for the time being. This is a g… It looks great and he just started using it and tells us about it: It is 100% homemade. It is 17 inches deep with a smoke entrance 16 inches tall and 11-1/2 inch wide. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. As a blacksmith, burning coal or coke is a necessity for forging and welding. Mar 16, 2014 - Photos of the build of a pair of brake drum coal fired forges. Fabricated Firepot is one of … July 30, 2015. That’s great because it works and it is made from some stuff that he had laying around. You will also need to cut a hole in These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. I’m out of time for tonight, but I’ll put up another post to add to this when I get a chance to write another. This video is part one in a series showing the building of my coal forge. Then every student has a forge to take home. The smoke shelf is 8 inches above the top of the smoke entrance. I’m not bitter, I promise. What is different about mine, though, is how it is mounted. 10" to 16" (25 to 40cm) will work. Schedule 40 pipe is standard but 80 or 120 will last longer IF you can get them. Brake Drum Forge Plans My first 3 forges were versions of a brake drum coal forge. The last, and best was set in a steel table top. This is a good, detailed explanation of the construction of the forge, without getting to boring. Although most people prefer the dump type many commercial forges came with a sliding door. It has a 3" (7.6cm) center hole and 5" (12.7cm) bolt circle. I was just thinking to myself that I should include some links to this post to some other really useful articles about building a brake drum forge. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. Forging Tools Blacksmithing Knives Forging Metal Metal Bending Tools Metal Working Tools Metal Tools Homemade Forge Homemade Tools Diy Tools. As far as the heat problem, mine gets steel plenty hot. Here is a home made forge made by Brendan. It just works — that’s all there is to it. Tuyere -- a pipe through which air can be forced into the fire 2. Anvilfire’s “Guru” drawing and shop notes on a brake drum forge, A rather detailed case against the brake drum forge — although I digress, Part 1 of David Burress’s video series on building a brake drum forge, Part 2 of the aforementioned video series, Your email address will not be published. I have a brake drum forge — albeit a different setup than the one shown in the video above — it is portable, large, and just plain easy and cheap to build.

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